+86-13815207744

What about data collection and informatization of factory production line?

What about data collection and informatization of factory production line? Let's take a look. 1. Basic data collection. Be able to communicate with equipment and try to extract field data through communication; Devices that cannot communicate can be read by adding sensors and intelligent device terminals to the device.

What about data collection and informatization of factory production line? Let's take a look.

1. Basic data collection. Be able to communicate with equipment and try to extract field data through communication; Devices that cannot communicate can be read by adding sensors and intelligent device terminals to the device.

2. Deploy equipment terminals for each production equipment (including PLC, CNC machine tool, etc.) on the production line, Then unify the data through the existing network of the enterprise, so as to form the real-time monitoring of the equipment, collect and calculate the relevant data of the actual implementation of OEE of the equipment, so as to formulate the OEE planning standards for each equipment, and integrate the standards into the system.

3. By establishing equipment basic information, equipment operation monitoring, equipment operation maintenance and equipment spare parts management system, all equipment related management requirements can be effectively guaranteed.

4. Visual application workshop kanban, different component material preparation kanban, logistics (loading) planning kanban, production order kanban, rapid maintenance kanban, WIP process monitoring kanban, exception kanban, location visualization kanban, difference kanban, elimination kanban, etc.

5. Abnormal management of lighting system. Actively report exceptions (such as PDA report exceptions) by operating auxiliary equipment, and automatically send email, SMS, Kanban, etc. For relevant responsible personnel.

6. Multi-dimensional KPI assessment data, objective feedback on the performance of equipment and relevant managers;

7. Establish a centralized control center for production and operation. Build a centralized control center for the internal production and operation of the enterprise. Integrate and deploy the differentiated signage system, equipment networking monitoring system, safety monitoring system, and anomaly early warning system to the operation centralized control center, so that managers can collect on-site data in one place in real time and make management decisions.

The characteristics of production line data acquisition and informatization are as follows:

1. It provides the interactive entrance of production line equipment, making the interaction between people, machines and things possible.

2. Direct the instructions of each equipment to the specific equipment, and the operators perform tasks according to the relevant instructions, which reduces the communication cost and ensures the orderly implementation as planned.

3. Comprehensive monitoring and testing of key indicators of processing equipment can avoid quality abnormalities and save rework costs.

3. The integrated lighting system supports the continuous improvement of safety, personnel, quality, response and cost, and reduces waste.

5. Combined with CNC workstation, it improves the stability of production data interaction and avoids the occurrence of abnormal conditions.

6. The daily maintenance plan of the equipment is automatically generated by the system, which can prevent omission and delay, ensure the correct implementation of the plan, reduce the work of the head of the maintenance department, and improve the work efficiency of the personnel;

7. The daily maintenance of the equipment is carried out in an orderly manner, which ensures the stability of the equipment and reduces the production risk and equipment maintenance cost.

8. Major optimization of equipment management system OEE. Time rate (availability), performance rate (performance index), yield rate (quality index).

9. Through multi-dimensional statistics, analysis and calculation, it can provide managers with visual display of enterprise data and realize visual management, thus reducing enterprise operating costs and improving the collaboration efficiency of various business departments.