What role does production line data acquisition and informatization play?


What role does production line data acquisition and informatization play? After the data acquisition and informatization of the production line are installed in place, we will provide operation training for customers, and explain the daily maintenance and precautions during delivery and trial. Production line data acquisition and informatization have been applied in actual industrial production and life, which is stable, reliable and effective.

What role does production line data acquisition and informatization play?

After the data acquisition and informatization of the production line are installed in place, we will provide operation training for customers, and explain the daily maintenance and precautions during delivery and trial. Production line data acquisition and informatization have been applied in actual industrial production and life, which is stable, reliable and effective.

After the production line data acquisition and information equipment are installed on the production line, check the mapping relationship between the collector and the product process. For example, the first process of No. 1 collector corresponds to the product, and the second process of No. 2 collector corresponds to the product. Understand the product through the number of server collectors.

Through the processing program, and then generate the data record. The worker data is determined according to the job number. Before producing a certain process, workers need to input their own job number into the collector, and then start production. After a process is completed, scan the product's traceability QR code, and automatically record the process start time, time required to complete, process completion time and other information.

When the product starts to be produced on the production line, the production line data acquisition and informatization will automatically send the code sending instruction to the traceability system, and the inkjet printer will automatically print the product body or outer package after receiving the two-dimensional code of the product traceability code. Then the workers scan their own job number and the QR code of the product through the collector, transmit the data to the server through the intranet of the production workshop, and start to automatically record the processing links, corresponding time and operators of the product in the production workshop. Daily output, production efficiency and other information for the management to investigate and use.

The whole system network is easy to build and can be implemented. The key technology is the efficiency of data acquisition and data processing of the collector, as well as the communication process between them. The wiring shall be carried out in strict accordance with the wiring rules to ensure the efficient and reliable operation of the whole system.

Production line data acquisition and informatization is the production process execution system of manufacturing enterprises, and a set of production information management system for the workshop execution level of manufacturing enterprises. Production line data acquisition and informatization can provide enterprises with management modules including manufacturing data management, planning and scheduling management, production scheduling management, inventory management, quality management, human resource management, work center/equipment management, fixture management, procurement management, cost management, project kanban management, production process control, bottom data integration analysis, upper data integration and decomposition. Build a solid, reliable and feasible manufacturing collaborative management platform for enterprises.

Production line data acquisition and informatization improve equipment utilization and reduce equipment downtime. Reduce the waste of personnel costs caused by manual statistics and offline communication. Reduce production costs and risk costs caused by defective products.